Isuzu Engine 6WF1-TC, 6WG1-TC :

Isuzu Engine Manual 6WF1-TC, 6WG1-TC

TOP
NOTICE
SERVICE INFORMATION
00-3 Troubleshooting
00-5 Troubleshooting
00-6 Hard Starting
00-6 Starter Motor Does Not Operate
00-7 Starter Motor Operates But Engine Does Not Turn Over
00-8 Engine Turns Over But Does Not Start
00-12 Unstable Idling
00-15 Insufficient Power
00-18 Excessive Fuel Consumption
00-20 Excessive Oil Consumption
00-21 Overheating
00-23 White Exhaust Smoke
00-24 Black Exhaust Smoke
00-25 Oil Pressure Does Not Rise
00-27 Abnormal Engine Noise
00-27 Engine Knocking
00-27 Gas Leakage Noise
00-28 Continuous Noise
00-29 Slapping Noise
00-30 Generator
00-30 Battery Dead
00-32 Battery Overcharged
00-33 Flashing Charge light or Fluctuating Ammeter Indication
00-33 Charge light On But Dim While Driving
00-34 Generator Noise
00-34 Charger Circuit Fuse Blown
00-35 Starter Motor
00-35 Starter and Magnetic Switch Does Not Operate
00-37 Magnetic Switch Operates But Starter Does Not Turn
00-38 Starter Runs Slowly
00-38 Starter Operates But The Engine Does Not Start
00-39 Abnormal Operating Noise
00-40 Turbocharger
00-40 Engine Has Less Than Normal Power
00-42 Blue or Black Smoke
00-43 Excessive Engine Oil Consumption
00-44 Excessive Turbocharger Noise
00-46 Excessive Rotating Part Wear
00-47 Main Data and Specifications
00-53 Service Standard
00-54 Engine
00-54 Cylinder Head and Valve
00-56 Rocker Arm and Camshaft
00-57 Timing Gear Train
00-57 Crankshaft
00-58 Piston and Connecting Rod
00-58 Piston and Cylinder Liner Grade
00-59 Cylinder Body and Cylinder Liner Grade
00-59 Cylinder Body
00-59 Flywheel
00-59 Lubricating System
00-60 Engine Cooling System
00-60 Engine Electrical
00-60 Generator
00-60 Starter
00-60 Turbocharger
00-61 Servicing
00-62 Nut and Bolt Angular Tightening Method
00-64 Nut and Bolt Angular Tightening Method (Using the Special Tool)
00-64 Air Cleaner
00-66 Lubricating System
00-67 Fuel System
00-68 Water Separator (Water Sedimentor) with Pre Fuel Filter
00-69 Injection Nozzle
00-69 Opening Pressure and Spray Condition Check
00-70 Air Bleeding
00-71 Cooling System
00-71 Coolant Level
00-71 Radiator Sub Tank Cap Inspection
00-72 Cooling System Leakage Check
00-72 Radiator Cap Leakage Check
00-72 Drive Belt Inspection
00-73 Generator Drive Belt Tension Adjustment
00-73 Air Conditioner Compressor Drive Belt Adjustment
00-74 Accelerator Pedal Stopper Bolt Adjustment
00-74 Valve Clearance Adjustment
00-76 Injection Timing Adjustment
00-77 Compression Pressure Measurement
00-79 Fixing Torque
00-80 Engine External Parts
00-82 Cylinder Head Rocker Arm Shaft and Camshaft
00-83 Crankshaft Pulley Timing Gear and Timing Gear Case Cover
00-84 Lower Crankcase and Connecting Rod
00-85 Flywheel and Engine Foot
00-86 Oil Pan and Oiling Jet
00-87 Exhaust Gas Recirculation Valve and Cooler for EURO3
00-88 Oil Pump
00-89 Oil Cooler
00-90 Water Pump
00-91 Thermostat Housing
00-92 Turbocharger
00-93 Flywheel P.T.O
00-94 Special Tools
00-94 Special Tools

ENGINE MECHANICAL
6A-4 General Description
6A-6 Engine
6A-15 Lubrication System
6A-15 Lubricating Oil Flow
6A-16 Lubricant Flow Chart
6A-17 Oil Pump and Oil Filter
6A-17 Oil Cooler
6A-18 Engine External Parts
6A-18 Removal
6A-24 Installation
6A-33 Exhaust Gas Recirculation System (EGR) for EURO3
6A-33 Removal
6A-35 Installation
6A-38 Cylinder Head and Valve Mechanism
6A-38 Removal
6A-41 Installation
6A-46 Disassembly
6A-49 Inspection and Repair
6A-53 Reassembly
6A-59 Rocker Arm and Shaft Assembly
6A-59 Disassembly
6A-61 Inspection and Repair
6A-63 Reassembly
6A-65 Camshaft
6A-65 Disassembly
6A-67 Inspection and Repair
6A-68 Reassembly
6A-70 Oil Pan Oil Pump and Timing Gear
6A-70 Removal
6A-73 Inspection and Repair
6A-74 Geartrain
6A-75 Installation
6A-82 Flywheel
6A-82 Removal
6A-84 Installation
6A-88 Crankshaft Piston and Connecting Rod
6A-88 Removal
6A-91 Installation
6A-95 Crankshaft
6A-95 Disassembly
6A-97 Inspection and Repair
6A-100 Reassembly
6A-102 Piston and Connecting Rod
6A-102 Disassembly
6A-104 Inspection and Repair
6A-108 Reassembly
6A-112 Flywheel and Crank Pulley
6A-112 Disassembly
6A-114 Inspection and Repair
6A-115 Reassembly
6A-117 Cylinder Body
6A-117 Disassembly
6A-119 Inspection and Repair
6A-121 Reassembly
6A-124 Oil Pump
6A-124 Oil Pump Construction
6A-125 Disassembly
6A-127 Inspection and Repair
6A-129 Reassembly
6A-132 Oil Cooler
6A-132 Disassembly
6A-134 Inspection and Repair
6A-135 Reassembly
6A-137 Main Oil Filter
6A-137 Disassembly
6A-139 Inspection and Repair
6A-140 Reassembly
6A-142 Partial Oil Filter
6A-142 Disassembly
6A-144 Inspection and Repair
6A-145 Reassembly

ENGINE COOLING
6B-2 General Description
6B-2 Coolant Flow Chart
6B-2 Coolant Flow
6B-2 Thermostat
6B-3 Water Pump
6B-4 Cooling Fan
6B-4 Disassembly
6B-6 Inspection and Repair
6B-7 Reassembly
6B-9 Water Pump
6B-9 Disassembly
6B-11 Inspection and Repair
6B-12 Reassembly
6B-15 Thermostat
6B-15 Disassembly
6B-17 Inspection and Repair
6B-18 Reassembly
6B-20 Radiator
6B-20 Inspection and Repair

FUEL SYSTEM
6C-3 General Description
6C-3 Fuel System Operation
6C-4 Fuel Flow Chart
6C-4 Fuel Flow
6C-5 Water Separator
6C-5 Fuel Filter
6C-5 Fuel Feed Pump
6C-6 Injection Pump
6C-7 System Overview
6C-8 RED IV Governor
6C-8 Description
6C-9 Water Separator with Pre Fuel Filter
6C-9 Disassembly
6C-11 Inspection and Repair
6C-12 Reassembly
6C-14 Fuel filter
6C-14 Disassembly
6C-16 Inspection and Repair
6C-17 Reassembly
6C-19 Injection Nozzle and Holder
6C-19 Nozzle and Holder Specification
6C-20 Injection Nozzle Holder (6WG1-TC)
6C-20 Disassembly
6C-22 Inspection and Repair
6C-23 Reassembly
6C-25 Adjustment of Injection Nozzle Opening Pressure
6C-27 Injection Nozzle Holder (6WF1-TC)
6C-27 Disassembly
6C-29 Reassembly and Opening Pressure Adjustment
6C-30 Adjustment Procedure
6C-30 Adjustment Service Data
6C-31 First Nozzle Opening Pressure Adjustment
6C-33 Full Needle Valve Lift Confirmation
6C-35 Pre-lift Confirmation
6C-36 Second Nozzle Opening Pressure Confirmation
6C-38 Injection Pump
6C-38 Identification Plate and Assembly Number
6C-39 Injection Pump Calibration Data (6WF1-TC)
6C-39 Test Conditions
6C-39 Injection Timing
6C-39 Injection Quantity
6C-40 Pre-stroke Actuator Adjustment
6C-40 Stop Lever Angle
6C-40 Timing Setting
6C-41 Confirmation of RED4 Governor's Output Characteristics
6C-41 Limp Home
6C-41 Pull Down
6C-42 Injection Pump Calibration Data (6WG1-TC)
6C-42 Test Conditions
6C-43 Injection Volume and Governor Performance Diagram
6C-43 Injection Pump No. 1-15603-065-5
6C-45 Injection Pump No. 1-15603-240-3
6C-46 Injection Pump No. 1-15603-295-0
6C-47 Injection Pump No. 1-15603-296-0

ENGINE ELECTRICAL
6D-3 Wire Coding
6D-5 Symbols and Abbreviations
6D-7 Fuses
6D-8 Charging Circuit
6D-9 Generator
6D-9 Disassembly
6D-12 Inspection and Repair
6D-12 Rotor
6D-12 Coil Assembly
6D-13 Rectifier Assembly
6D-13 Front Bearing
6D-13 Regulator
6D-14 Reassembly
6D-15 Bench Testing
6D-15 Voltage Regulation
6D-16 Output Current
6D-17 Generator Handling Precautions
6D-18 Starter Motor
6D-18 Disassembly
6D-22 Inspection and Repair
6D-22 Armature
6D-23 Field Coil
6D-24 Brushes
6D-24 Overrunning Clutch and Pinion
6D-25 Front Bracket (Bearing and Oil Seal)
6D-25 Lever
6D-25 Magneto Switch
6D-26 Reassembly
6D-29 Starter Handling Precautions
6D-29 Starter Operating Precautions
6D-30 Preheating and Starting Systems
6D-30 Wiring Circuit Diagram
6D-31 Inspection and Repair

EXHAUST SYSTEM
6F-2 General Description
6F-3 Removal and Installation
6F-4 Installation Steps
6F-5 Inspection and Repair

TURBOCHARGER
6G-2 General Description
6G-3 Identification Plate and Assembly Number
6G-3 Turbocharger Servicing
6G-3 Precautions
6G-4 Disassembly
6G-6 Inspection and Repair
6G-6 Turbine Shaft End Play
6G-7 Turbine Shaft and Bearing Clearance
6G-8 Reassembly
6G-10 IHI Service Network

FLYWHEEL POWER TAKE OFF
6P-2 Flywheel Power Take Off
6P-2 Flywheel P.T.O. Construction
6P-3 Disassembly Steps
6P-4 Disassembly
6P-5 Inspection and Repair
6P-6 Reassembly
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